Servo-Driven Rigid Frame Cable Stranding Machine for Copper Wire
1.Application
It is mainly used for the stranding and compaction of copper and aluminum sector conductors, the stranding, drawing and compaction of round and special-shaped conductors, as well as the stranding of steel-cored aluminum conductors.
2. Main component
2.1 Φ500 Pay-off stand 1set
2.2 6B,12B,18B,24B,30B strander 1set each
2.3 Wire assembly device 5sets
2.4 Meter counter 1set
2.5 Ø2300 double initiative capstan 1 set
2.6 Ø3150 take-up stand with traverse 1set
2.7 Transmission system 1set
2.8 Electric control system 1set
2.9 Safety protection device (electric safety cover) 1set
2.10 Ground shaft safety cover 1set
2.11 Reel loading spreader 1set
2.12 Pneumatic wrench 1set
3. Features
3.1 The unit is equipped with a Human-Machine Interface (HMI), where various operating parameters can be displayed and set in real time, ensuring intuitiveness and convenience.
3.2Operating parameters such as the actual rotational speed of each twisting cage and the linear speed of the traction device can be displayed intuitively.
3.3 The meter wheel is coated with rubber and supplemented with a pneumatic pressing device, which effectively improves metering accuracy. It is networked with the main control cabinet to realize fixed-length stopping.
3.4 The wire break alarm signal is transmitted wirelessly, effectively avoiding confusion or malfunctions of transmission lines.
3.5 Adopt cabinet type touch screen operation desk , which is convenient for operation and beautiful in form.
3.6 Rectangular square tube is used for the reinforcement of the main strander to avoid the jitter of the single board.
3.7 The new belt tensioner adopts high wear-resistant friction belt, which makes the adjustment more convenient and the service life longer.
3.8 The cables and air circuits inside the machine are hidden in the square tube of the base to avoid damage and disorder.
3.9 Reinforcement is added to the front support of the main machine to increase stability. The wire die base is connected to the front support of the main machine, which has stronger integration and better mechanical rigidity.
3.10 The front and rear shaft heads of the main machine are made of integrated steel castings to avoid cracking caused by welding.
The braking area of the main machine is increased to improve the braking performance.
3.11Surface polishing of capstan wheel.
4. Technical Parameters
| Model (Rigid Stranding Machine) | JLK-630/6 | JLK-630/6＋12 | JLK-630/6＋12＋18＋24 |
| Diameter of single wire | Copper | φ1.5-5 mm | φ1.5-5 mm | φ1.5-5 mm |
| Aluminum | φ1.8-5 mm | φ1.8-5 mm | φ1.8-5 mm |
| Maximum stranded conductor OD | φ15 mm | φ25 mm | φ45 mm |
| Stranding Pitch | 6 Bobbin Stranding Cage | 60-500 mm | 60-500 mm | 60-500 mm |
| 12 Bobbin Stranding Cage | | 75-560 mm | 75-560 mm |
| 18 Bobbin Stranding Cage | | | 92-680 mm |
| 24 Bobbin Stranding Cage | | | 108-790 mm |
| Rotating Speed | 6 Bobbin Stranding Cage | 258 r/min | 258 r/min | 258 r/min |
| 12 Bobbin Stranding Cage | | 236 r/min | 236 r/min |
| 18 Bobbin Stranding Cage | | | 202 r/min |
| 24 Bobbin Stranding Cage | | | 176 r/min |
| Capstan | Capstan Wheel Diameter | 1250 mm | 1600 mm | 2000 mm |
| Maximum Haul-off Force | 8 T | 10 T | 15 T |
| Bobbin | PND630 | PND630 | PND630 |
| Center Payoff Bobbin | PND630 | PND630 | PND630 |
| Take-up Bobbin | 1800mm | 2500mm | 2500mm |
| Maximum Haul-off Linear Speed | 35m/min | 40 m/min | 50 m/min |
| Central Height | 1000 mm | 1000 mm | 1000 mm |
5.Photos
6. Packing photos
7. Our factory and company introduction
Hebei Baohong Electrical Machinery Co., Ltd. was founded on August 1, 2006. Located in the industrial zone of Shawa Township, Hebei City,which lies at the triangular center of Beijing, Tianjin and Shijiazhuang, the company enjoys convenient transportation and abundant iron and steel resources. Starting with the production of stranding machine series products, it has undergone 18 years of development.
By fully relying on talentadvantages and technical strength, the company continuously researches and develops new technologies and processes, achieving steady growth and gradually evolving into a comprehensive economic entity with advanced manufacturing technology, strong production capacity, and sales networks covering the whole country and overseas.
The company covers a factory area of 30,000 square meters, with more than 100 employees, including 12 mechanical and electrical engineers,and its processing equipment totals more than 60 million yuan. Currently, through the introduction of large-scale processing equipment and the research, development and improvement of processes, the company has become the only manufacturer in China that produces JLK cage stranding machine series units on an assembly line.
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